11 Best Plate Carriers in 2025 | Ranked by a Marine (with Video)

Choosing the right plate carrier is one of the most critical gear decisions you can make. It’s not just about holding armor; it’s about balancing protection, mobility, and comfort for hours on end. Having spent my share of time under a heavy load, I know that a poorly chosen carrier can be a bigger liability than an asset. The market is flooded with options, from minimalist slick setups to heavy-duty battle rigs, and it’s easy to get lost. This guide is designed to cut through the noise and give you a straight-talking, practical look at what works based on real-world use, not just spec sheets.

I’ve tested and evaluated dozens of carriers, ranking them against the demands of actual use. The list ahead covers a range of missions and budgets, because the best plate carriers aren’t a one-size-fits-all solution. Whether you’re a professional operator, a dedicated civilian, or someone building out their first kit, the goal is to help you find a carrier that fits your body and your mission profile without any fluff. We’ll look at everything from weight distribution and material quality to modularity and how quickly you can get in and out of the thing when it counts.

My Top Picks for the Best Plate Carriers in 2025

Crye Precision AVS

The Crye Precision Airframe Ventilation System (AVS) is often considered the gold standard for a reason. It was designed to solve a specific problem: carrying heavy loads for extended periods without destroying your shoulders and back. The key is its unique two-part harness system. The plate bags attach to a separate, padded yoke and cummerbund, which distributes the weight across your core and shoulders far more effectively than a traditional, single-piece carrier. This isn’t just a minor comfort improvement; it’s a game-changer for long patrols or multi-day operations where fatigue is a real enemy.

While the AVS is incredibly capable, it comes with a learning curve. The harness has more components and adjustment points than a simple carrier, so setting it up for your body takes some time and patience. It’s also on the pricier side, and the various components add up quickly. However, once it’s dialed in, there’s nothing else that carries weight quite like it. The modularity is excellent, allowing you to configure it as a low-profile setup or a full-on assault rig. It’s a system built for professionals who need maximum performance and are willing to invest the time and money to get it.

Pros

  • Superior weight distribution reduces fatigue.
  • Highly modular and adaptable to various mission needs.
  • Excellent build quality and durability from Crye Precision.

Cons

  • Complex harness system requires time to properly adjust.
  • One of the most expensive options on the market.

Spiritus Systems LV-119

If your mission requires a low-profile, minimalist plate carrier, the Spiritus Systems LV-119 is a top contender. This thing is all about reducing your signature and maximizing comfort under a concealable garment or when wearing just the core armor. The design is brilliantly simple, using high-quality materials to keep weight and bulk to an absolute minimum without sacrificing durability. The shoulder straps are thin but well-padded, and the overall fit is very secure without being restrictive. It’s the kind of carrier you can forget you’re wearing until you need it.

The LV-119’s strength is also its primary limitation: it’s a minimalist platform. While you can add a chest rig or placard for more gear, it’s not designed to be a heavy load-bearing system like the Crye AVS. It works best for roles where you need to carry a few magazines and medical equipment, but not a full combat load. The “buy once, cry once” aspect is also real here; to build a complete setup, you often need to purchase the front and rear bags, shoulder straps, and a cummerbund separately, which can be confusing and expensive for someone new to the ecosystem.

Pros

  • Extremely low-profile and comfortable for extended wear.
  • Excellent modularity with the placard system for customization.
  • Lightweight construction without compromising on material strength.

Cons

  • Not ideal for carrying very heavy loads.
  • Complete system requires purchasing multiple individual components.

First Spear Strandhogg

The First Spear Strandhogg stands out immediately because of its innovative construction. Instead of traditional sewn-in PALS webbing, it uses First Spear’s patented Tubes attachment system and laser-cut laminate material. This makes it incredibly quick to don and doff—you just snap the Tubes on your strong side and you’re in. The laminate is also stiff and durable, providing excellent support for the plates without needing extra structure. The shoulder straps are wide and padded, making it one of the most comfortable carriers right out of the box for shouldering a rifle.

This advanced technology comes at a premium cost, and the Tubes system, while fast, can be a single point of failure if damaged (though they are very tough). The laser-cut webbing is great, but it’s not quite as bombproof as traditional sewn-in MOLLE for attaching heavy pouches over the long term. The Strandhogg is best for operators who value speed of entry and exit and top-tier comfort. It’s a fantastic choice for vehicle crews or anyone who might need to get their armor on in a hurry, and the build quality is second to none.

Pros

  • Extremely fast on/off with the Tubes attachment system.
  • Very comfortable shoulder straps and overall ergonomics.
  • Lightweight and rigid due to the laser-cut laminate construction.

Cons

  • Higher price point than many competitors.
  • Tubes system, while durable, is a potential failure point.

Velocity Systems Scarab LT

The Velocity Systems Scarab LT is the evolution of a legendary design, refined for modern needs. It strikes a near-perfect balance between the minimalism of something like the LV-119 and the load-bearing capacity of a heavier carrier. The “LT” stands for Lightweight, and it delivers by using high-tenacity nylon and a smart design that removes unnecessary material. What I like most is its focus on ergonomics; the shoulder straps are angled to follow the natural contour of your body, reducing chafing and hot spots, and the cummerbund is highly adaptable.

This carrier is incredibly versatile. It can be run slick for low-visibility work, or you can build it out with a placard and side plates for a full-duty setup. The build quality is exceptional, with clean stitching and robust materials that inspire confidence. The only real downside is that it can be difficult to find in stock sometimes due to its popularity. If you can only have one plate carrier to do a bit of everything, the Scarab LT is a strong candidate. It doesn’t have the complex harness of the AVS, but it carries weight remarkably well for its simplicity.

Pros

  • Excellent balance of low weight, comfort, and durability.
  • Ergonomic shoulder strap design prevents digging and improves comfort.
  • Highly versatile for both low-profile and fully-loaded configurations.

Cons

  • Can be difficult to purchase due to high demand.
  • May require aftermarket pads for extremely heavy loads.

Shellback Tactical SF Plate Carrier

For those on a tighter budget who still need a robust, feature-packed carrier, the Shellback Tactical SF Plate Carrier is a fantastic option. This thing comes ready to go right out of the box, often including an integrated triple magazine placard and admin pouch. It’s built with 500D Cordura nylon, making it tough enough for serious use. The padding on the shoulders and back is substantial, providing good comfort for the price. It’s a no-nonsense carrier that gets the job done without breaking the bank.

The trade-off for the affordability and included features is weight and bulk. The SF Plate Carrier is heavier than the minimalist or lightweight options on this list. It’s not as sleek or low-profile, so it might not be the best choice for concealed wear. However, for range days, training courses, or as a dedicated duty rig where you need to carry a standard loadout, it represents outstanding value. It’s a workhorse that proves you don’t always need to spend a fortune to get a reliable piece of kit.

Pros

  • Excellent value, often including integrated pouches.
  • Durable construction with good padding for the price.
  • Ready-to-use setup straight from the package.

Cons

  • Heavier and bulkier than more expensive, minimalist carriers.
  • Less modular and customizable compared to high-end systems.

Ferro Concepts Slickster

The Ferro Concepts Slickster is a legend in the minimalist plate carrier world for its simplicity and effectiveness. Its name says it all: it’s designed to be slick. With a very thin profile and minimal padding, it’s ideal for concealment under a jacket or hoodie. Despite its light weight, it’s made from durable materials and can accept a wide range of aftermarket accessories, including Ferro’s own excellent cummerbunds and placards. It’s the go-to choice for anyone who needs a capable but invisible armor platform.

The extreme minimalism means that comfort under a heavy load isn’t its primary focus. The stock shoulder straps are thin, and you’ll definitely want to add aftermarket pads if you plan to carry more than a few magazines. It’s also another carrier that requires you to build out the system, as the base model is just the front and rear bags. But for its intended purpose—concealed wear or a very light, fast kit—the Slickster is almost perfect. It does one thing very, very well.

Pros

  • Extremely low-profile, ideal for concealed wear.
  • Lightweight and simple design with no unnecessary bulk.
  • Great aftermarket support for customization.

Cons

  • Minimal padding can be uncomfortable with heavy loads.
  • Requires additional purchases for a complete fighting load.

LBT 6094 G3

The London Bridge Trading (LBT) 6094 is a classic design that has been proven in combat over many years. The G3 is the latest generation, refining an already successful formula. This is a rugged, bombproof carrier built from heavy-duty 1000D Cordura nylon. It’s designed to take a beating and keep going. The 6094 has a more traditional fit and feel compared to the newer minimalist designs, with a wider shoulder yoke and a solid structure that handles a full combat load with ease.

That traditional design comes with trade-offs. It’s not as lightweight or low-profile as modern carriers, and it can feel a bit bulky. However, for those who prefer a proven, no-frills platform that they know will withstand hard use, the 6094 G3 is a top choice. LBT’s quality control is excellent, and their reputation is built on reliability. It’s a carrier that feels like it will last a lifetime, making it a

Buying Guide: 11 Best Plate Carriers in 2025 | Ranked by a Marine

Choosing a plate carrier isn’t about finding the “best” one overall; it’s about finding the best one for your specific mission. Having worn more than a few in my time, I look at a few key things: the mission profile, the carrier’s material and construction, and how it balances weight, comfort, and accessibility.

First, ask yourself what you need this carrier to do. Are you running high-intensity drills, is it for a law enforcement duty belt, or is it a SHTF bag you hope to never use? For high-mobility situations, a low-profile or slick carrier is your friend. They’re minimalist, lightweight, and great for keeping a low signature. If you need to carry ammo, medical gear, comms, and water for extended operations, you’re looking at an overt or assault-style carrier. These are bulkier but offer way more real estate for pouches. Then you have hybrids that try to strike a balance, which is what a lot of modern carriers aim for.

Next, look at the build quality. You want a carrier made from high-denier Cordura nylon (like 500D or 1000D). This stuff is tough as nails and can handle serious abuse. The stitching should be tight, straight, and preferably bar-tacked at all the major stress points. The buckles and webbing are also a tell-tale sign of quality; brands that use ITW Nexus or AustriAlpin hardware are generally trustworthy.

Comfort is non-negotiable, especially when you’re carrying 20+ pounds of plates and gear for hours. A good shoulder pad system is a must. Some use padded, breathable mesh, while others have more structured padding. The cummerbund is just as important. A stiff structural cummerbund does more than just secure the sides; it helps distribute weight from the front plate to your hips, taking a huge load off your shoulders. Don’t overlook the ability to quickly doff (take off) the carrier, either. A swift-release system can be critical.

My final piece of advice is to think about your plates first. The carrier is just the vehicle. Know what size and weight of plates you’re running (e.g., 10×12″ Shooters Cut, SAPI plates) and make sure the carrier’s plate bags are compatible. The best carrier in the world is useless if it can’t properly secure your armor. When you’re looking at the 11 Best Plate Carriers in 2025, keep your mission, the build, and your comfort in mind to make the right choice.

FAQ

What size plates fit in a plate carrier?

This is the most common point of confusion. Most commercial plate carriers are designed to fit industry-standard sizes like 10″ x 12″ (often called “Shooter’s Cut”) or the military SAPI sizes (Small, Medium, Large). It is critical that you check the specific internal dimensions of the plate bags on the carrier you want to buy. A plate that is too small will shift around dangerously, and one that is too big simply won’t fit. Always buy your plates first, then find a carrier that fits them snugly.

What’s the difference between overt and covert plate carriers?

An overt carrier is meant to be seen. It’s designed to be worn over your clothing, has lots of MOLLE webbing for attaching pouches, and is generally bulkier. Think of what a soldier on patrol would wear. A covert carrier is designed to be worn under a jacket or shirt to conceal the fact that you’re wearing armor. They are slick, minimalist, and have minimal to no webbing. Your mission dictates which one you need.

How much does a good plate carrier cost?

You can spend anywhere from $150 to over $500 on the carrier alone (plates are a separate, often more expensive, cost). In my experience, the sweet spot for a durable, feature-rich carrier that won’t let you down is between $250 and $400. At this price, you’re getting quality materials, proven designs, and reliable hardware. Don’t cheap out; your gear is a lifeline.

Can I wear a plate carrier without actual plates?

You can, for training or to get used to the weight and feel, but you should only use dedicated training plates. These are weighted to mimic the heft of real armor. Wearing an empty carrier isn’t the same and won’t prepare you properly. For any real-world application, you must have certified ballistic or trauma plates inserted. An empty carrier offers zero protection.

What should I look for in a cummerbund?

The cummerbund does more than just wrap around you. A basic one just secures the carrier. A good one has some stiffness to provide structural support, transferring weight from your shoulders to your hips. The best ones are structural cummerbunds that can also hold side armor plates and have built-in pouches for magazines or other gear. Some even feature a quick-release function. When reviewing the 11 Best Plate Carriers in 2025, pay close attention to the cummerbund design as it’s a major factor in comfort and functionality.

How do I clean and maintain my plate carrier?

First, always remove your plates. For most carriers, spot cleaning with a soft brush, mild soap, and warm water is the way to go. Do not put it in a washing machine, as this can damage the structural integrity of the materials and the stitching. After cleaning, let it air dry completely away from direct heat. Periodically check all stitching, buckles, and velcro for signs of wear or damage.